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Samsung Chemical Important To Build Coal Chemical Industry Base In Northern

Accelerate the implementation of the "586" project to build coal chemical industry base in Northern important - Interview with assistant general manager of Henan Coal Chemical Group, Anhui, Chairman Jia Xiuqi Samsung Chemical Co., Ltd.

Premier Wen Jiabao in this year's "two sessions" on the government work report: 6 years in a row, after increasing production, but to spare no effort in grasping the "three rural" work, persist in resolving the "three rural" issue as the entire work a top priority.

Premier Wen Jiabao in his report also noted: "Eleventh Five-Year," the first four years, our energy reduction and environmental protection, solid progress, total energy consumption per unit of GDP fell 14.38%, chemical oxygen demand and sulfur dioxide emissions dropped 9.66 percent and 13.14 percent. This year is to continue to address the international financial crisis and maintain steady and rapid economic development, accelerate the transformation of a crucial year for economic development approach is the implementation of the "Eleventh Five-Year Plan" goals for "12 5" lay the foundation for the development of an important year . Emphasized the need to spend wisely, playing tough fight and protracted energy saving.

Samsung Chemical Co., Ltd. in Anhui is an important agricultural enterprise in Northern region. On how to implement the national "Two Sessions"? How to Service "Agriculture" as the enterprise all the most important task, to seize a rare historical opportunity for development, speed up the implementation of the "586" project, and vigorously promote the readjustment of product mix, continued implementation of energy saving and technological transformation, to create Northern important issues such as coal chemical industry base, has made a special trip reporter interviewed assistant general manager of Henan Coal Chemical Group, Anhui Samsung Chemical Co., Ltd. Chairman Jia Xiuqi.

Reporter: Could you briefly tell us about the "Samsung Chemical" development process and the basic situation?

Jia Xiuqi: "Samsung Chemical" is the successor in 1970 to start construction in 1974 officially put into operation in Anhui? Song Sing coarse hand drum used by peddlers? Fertilizer plant. After nearly 40 years of development, more than 1,200 employees, including 400 technicians. Ammonia production capacity is 280,000 tons alcohol / year of urea 300,000 tons / year of methanol 100 thousand tons / year, melamine-2000 tons / year capacity of 36,000 kilowatts generator, scope cross-fertilizer, fine chemicals, machinery, plastics processing and power generation industries, chemical manufacturers in China 50 companies. Has won "six good chemical enterprise", "national energy company", "second-class enterprise" and "Excellent Enterprise of Anhui Province" and the honorary title, was awarded the provincial government and the chemical part of the other "advanced group of Anhui Province", " clean and civilized factory "title. Has passed ISO9001 international quality management system certification, management system certification and AAA quality, environment, occupational health and safety of the "three standard one" certification. "Samsung" brand of urea, methanol industry is the "famous brand in Anhui Province." "Samsung" brand long-acting slow-release urea fertilizer industry by China's 60 most influential products in the title. "Samsung" brand urea, BB fertilizer and other products covered in Anhui, Shandong, Henan, Jiangsu, Hubei, Hunan, Fujian and Shanghai, a dozen provinces and municipalities. As of the end of 2009, total assets of 6.41 billion yuan, up 11.9% in late 2008. 2009 revenues actually completed 731 million yuan, up by 15.45%. Since the introduction of advanced management concepts, the implementation of standardized, scientific management system and market-orientation and other means, in December 2009, it has been profitable for three consecutive months.

Over the years, "Samsung's chemical" has been a number of restructuring and reorganization. Since November 2008, "Samsung Chemical" as Henan Coal Chemical Group The wholly-owned subsidiary of coal shares after the strong Yongmei Group relies on capital, technology, human resources, management strengths, the implementation of a comprehensive inheritance and Yongmei Group initiated by the " scientific development, and good deeds synthesizers. one enterprise one, homeopathy and the line "business philosophy;" Work hard, pursue excellence "core values;" serve the country the benefit of employees "of the enterprise mission;" move faster, continuous innovation "corporate style" eight-core "concept, in accordance with the" fat-based fat-based combination of coal-based, energy-saving priority, focus on environmental protection, scientific development, "the guiding ideology for the continuous development of new products and large-scale The energy saving technological transformation, so that enterprises entered the sound development.

Reporter: As the agriculture-related businesses, and is located in Anhui, Jiangsu and Henan at the junction of the Northern region, "Samsung Chemical" in service "three rural" They have made that work?

Jiaxiu Qi: The State Council always attach great importance "San Nong" issue has to be firmly established to solve the "three rural" issue as the whole party and the government all the most important task of strategic thinking, and gradually introduced a series of supporting policies. This is the development of our agriculture-related enterprises to create a favorable external environment.

Over the years, "Samsung Chemical" always put service "three rural" as a responsibility, "to the security of agriculture, green agriculture, services, farmers, to facilitate the farmers" as the theme, and constantly develop new products for farmers and scientific application, science enrichment to provide a more intimate good service. "Samsung Chemical" technical staff through the use of fertilizer to farmers on soil investigation and testing showed that the effective utilization rate of nitrogen fertilizer farmers only 30% of the effective utilization of fertilizer is low, is not only a huge waste of resources, but also limit crop The output, also brought environmental problems.

To do this, "Samsung Chemical" joint research with the China Agricultural University, research with great concentration by the technical staff, in May 2009 new products developed long-lasting alternative to common slow release urea fertilizer. Advent of long-acting slow-release urea, a nitrogenous fertilizer industry is no doubt set off a revolution. This product has brought tangible benefits to farmers, yield is very clear, with slow-release urea fertilizer efficiency can be increased more than 20%, fertilizer period from 30 days to 50 days, increased to 110-120 days or more; increase crop production, and can be increased by 15% -20%, vegetables increased by 30% -50% can be realized to increase crop quality and increase their revenue. The advent of the product, but also to fill the gaps in slow-release urea in Northern Anhui. October 2009, at the China Technology Market Association, the annual Chinese fertilizer industry experts, network and other units of fertilizer in China jointly held to celebrate 60 years of China Fertilizer Industry Conference and Awards ceremony, Samsung, chemical production, "Samsung" brand long-term controlled release urea fertilizer industry in China was named most influential 60-year product and by the award.

With the recent adjustment of agricultural planting structure, high yield cultivation of the high input fertilizer, the soil nutrient variability in the region increased. To better understand the soil nutrients, scientific application, serving farmers and increase their income, "Samsung Chemical" the technical staff of the surrounding areas of soil types and nutrient content were measured, they recognized that the soil structure of different fertilizer NPK demand is also different. "Samsung Chemical" through painstaking research, efforts to resolve the technical difficulties, the successful production of crops for different regions, different soil conditions to produce a formulation science, quality and efficiency, industry-leading innovative products mixing fertilizer. March 17 this year, the annual production capacity of 30,000 tons BB fertilizer production line put into operation. The product is rich in nutrients, fertilizer durable, specially formulated nutrients is complete, the ratio is reasonable, stable quality, improve soil, improve quality and increase yield significantly, to meet the growth of different crop nutrient needs, widely used in wheat, corn, cotton, soybeans, peanuts, vegetables and fruit trees. In addition, according to soil conditions and crops need to add the right amount of Trace Elements, to provide available nutrients for plants to increase fertilizer use efficiency has played a multi-element combined effects of nutrient output. Become farmers scientific application, increasing production and income of the good assistant.

Over the years, "Samsung Chemical", as the quality is the lifeline, and always adhere to the "quality first" approach to quality as a major, events task, monitoring the implementation of the entire production process, determined to achieve "four do not "and" five non-factory "in strict accordance with" quality management system "," measurement management system "operational requirements, the implementation of closed-loop management to ensure products superior product rate of 80% or more, a product rate of 100%; the company through technological innovation, efforts to reduce production costs to prices to help farmers, ensuring that farmers get high quality, efficient, cheap and good products at ease.

To enable farmers to achieve scientific farming, scientific fertilization. "Samsung Chemical Industry" to "security agriculture, green agriculture, services, farmers, to facilitate the farmers," for the purpose of carrying out year round, "to send science and technology, to send fertilizer, delivery service," the three series of activities to rural areas, organization of agricultural experts and technicians to go to the rural grass-roots, in the fields directly to the peasants, a friend brought scientific knowledge to farmers to promote color pages, explain the promotion of new products, to provide reasonable fertilization recommendations to guide farmers to improve fertilization, told farmers to purchase rest assured that the Samsung brand of fertilizer, to carry out a balanced fertilizer, reducing purchased fertilizer costs, farmers bought fertilizer really make good use of fertilizer, access to high yield. Last year, the city in support of the people of Henan forever spring drought, "Samsung's chemical" also donations, high-quality urea 677.75 tons, fulfilling corporate social responsibility, has won a good reputation.

Reporter: "Samsung Chemical" in the implementation of energy saving technological transformation of the work done that? How effective?

Jia Xiuqi: chemical industry is energy-hungry, is the focus of energy conservation. Response to global warming, has a bounden duty. Premier Wen Jiabao stressed the need to spend wisely, and win the campaign of energy saving and protracted war, much to our touch, but also strengthened our confidence and determination.

As a 40-year-old company, "Samsung Chemical" and some equipment obsolete, coal, electricity, water and other high energy consumption; desalination water plant far from meeting the production requirements, resulting in higher product costs of production become seriously restricted the development bottleneck.

In recent years, "Samsung Chemical" From the system of management, it has developed the "Energy Management Regulations", "energy saving and energy saving management systems assessment methods," and introduced "the risk of mortgage energy saving system" master energy reduction scheduling of work into the work of day to day management will be energy-saving emission reduction targets into performance appraisal of all units of the contents of the monthly cash examination results, the emission reduction targets on energy efficiency requirements have not completed the unit, firmly implement the "one-vote veto."

Production of raw materials as fertilizer - Lump, accounting for 75% of production costs. Past raw coal, are from a number of coal mines in Shanxi and other places procurement, coal mixed, high levels of coal, often causing scarring stove, furnace pull in a bad section, gas evolution are below standard, tons of ammonia coal consumption is as high as 1380 kg high!

"Samsung Chemical" Yongmei Group became a wholly owned subsidiary, the company take a decision: try burning the coal quality and stability of permanent small seed coal mine! Department and gas company branch managers with research, and constantly adjusting the ratio of raw coal mines, gas process optimization, through to research, to solve the burning of coal in the process of small seed problems, plummeting consumption: 1430 kg 1200 kg, 1100 kg, in January 2010 fell to 1,098 kg, into the national advanced level! Such a low consumption of raw materials a year, saving more than 40,000 tons of coal, reducing the cost of 4,000 million.

Not only that, "Samsung Chemical" technical staff have worked hard, developed from a coal crushing, pulping, retting to molding, a kiln and other sets of coal processing technology, to produce about 200 tonnes per day coal to re-use for two ∮ 2800 毫米 materials gasifier system of normal air, annual savings of more than 36,000 tons of coal a small seed, opened up a new energy-efficient way.

At the same time, "Samsung Chemical" stick to the road of innovation technology, the establishment of R & D center, brings the advanced technology, developing new products, the transformation of traditional craft, independently developed ∮ 3600 gas furnace blown recovery technology with Tsinghua University to develop a melamine production of new technology - solid phase quenching crystallization process were obtained national patent. Investment in 2008 alone, Energy saving funds totaling 130 million yuan to complete the production system of 26 technical innovation projects.

At 3:40 p.m. on the June 7, 2009, "Samsung Chemical" mixed wastes energy-saving stoves and power generation project is completed successfully, for the energy saving has opened up a new road. Mixed waste combustion furnace installations in new technologies and new processes to produce synthetic ammonia system of blowing gas furnace, gas discharge synthesis of Chi, gas furnace slag and dust produced fine ash as fuel to produce steam, electricity generation for the production system after used to achieve zero discharge of waste to achieve the reuse of resources, economic and social benefit. Mixed waste steam boiler producing more than 1,000 tons per day, monthly benefits can produce 2.64 million yuan, the annual income of more than 3,000 million; by-product of steam coal per day can save 157 tons of fuel, 57,305 tons of coal in fuel economy, direct economic effective annual rate of more than 3610 million yuan, investment recovery for six months.

July 12, 2009 at 8:28 am, "Samsung Chemical" 100m3 of new reverse osmosis plant technology projects put into operation. Since 98% of the salt removal in reverse osmosis, ion exchange significantly extended device operation cycle, so that sun-bed operation period increased by 38 times, Yin-bed operation period increased by 20 times, reducing the number regeneration switch sets 40 times, periodic system volume increased 40 times. Desalination further improve water quality, greatly reducing boiler emissions and wastewater discharge by alkali, operation difficulty and labor intensity of workers greatly improved. Annual savings of more than 1,600 tons of hydrochloric acid, sodium hydroxide 800 tons, up 1.05 million in cost savings. Reverse osmosis system operation, making the total investment could be recovered only 15 months, energy efficiency is very impressive, and solve the water pollution problem outside the company, social and environmental benefit is significant.

This year at one o'clock on the March 10, after nearly seven hours of switching operation and the transformer lines, cable impact test, "Samsung's chemical" key energy-saving projects - 110KV substation into the trial run by technical staff carefully on the current master transformers, high and low pressure side, current transformers, etc. 24-hour repeated measurements, substation security and stability operation, 110KV substation and the network successfully, marking the 110KV substation officially put into operation successfully. Energy loss is expected to be down 1% to 2% per unit of electricity can be reduced about 0.0028 yuan, the annual cost savings of 850 million yuan. More importantly, the power quality and supply security, stability will greatly improve, and extend Quanchang 无 Fault time, stability Sheng Chan, further Xiangdi production Chengbenchuangzao a good 条件.

According to statistics, accounting, "Samsung Chemical" 2007 New Year energy of 13546 tce, 2008 year 13951 tce, 2009 years 23685.41 tce, completed three years of total energy savings to complete "five" objectives of 72.69%. Overall energy consumption for ammonia nitrogen fertilizers has reached domestic advanced level.

Reporter: we understand that, "Samsung's chemical" has been in Anhui Province as an important coal chemical base in northern Anhui. Yongmei Group also "Samsung Chemical" attaches great importance to future development. Will the next few years, what kind of projects the company supports it?

Jia Xiuqi: true. According to the overall economic development strategy is conducive to economic development in central and western regions, and the "Rise of Central China strategy" to implement. General Secretary Hu Jintao inspected when required Anhui: Anhui to give full play to regional advantages, natural resource, labor resources, and actively participate in the Pan-Yangtze River Delta regional development division, active undertake industrial shift in developed coastal areas, continue to strengthen cooperation with fraternal provinces lateral economic ties and collaboration. In the chemical area, Anhui Province, the Government will actively undertake the development of coal gasification, coal coking, coal liquefaction and salt chemical industry, to promote coal rank - salinization of integrated development strategies. To do this, "Samsung Chemical" was formally established as the Northern Development and Reform Commission of Anhui Province important coal chemical base. This is a "Samsung Chemical" encountered a rare historical opportunity for development.

Specifically, "Samsung Chemical" as the permanent City Coal Group, a wholly-owned subsidiary of listed chemicals plate Yongmei Group, one of the most important chemical industry, according to the "fertilizer-based, fat-based combination of coal-based, energy priority, focus on environmental protection, scientific development, "the guiding ideology," Samsung chemicals "will rely on strong Yongmei Group funds, technology, human resources, management advantages, to develop coal chemical industry, industrial structure and product structure adjustment, change the mode of economic development . At present, the "Samsung chemical" has developed a "three-year development plan 2010-2012."

Under the "planning", "Samsung's chemical" use three to five years, the formation of coal chemical industry as the main body, the coal industry, logistics, trade, industry, the flanks, the pattern of other industries have developed steadily. Full use of Henan coal rank group, Yongmei Group's technology, resources, information superiority, play their own innovative mechanisms, introduce advanced science and technology, technology, construction of coal chemical industry base, fast on the scale, changing the economic growth and sustainable development are road, became an important coal chemical base in Anhui and Henan coal rank group of coal chemical industry in recent years. Through the implementation of corporate strategy, and strive to build a Samsung Chemical structure optimization, management science, distinct corporate culture, core competencies highlight the domestic first-class modern large-scale chemical enterprise group. Its core is a new 500,000 tons / year of ammonia alcohol, 800,000 tons / year of urea and 60,000 tons / year melamine project, referred to as "586" project.

This project has also been listed in Anhui province "861" key project to be started soon. Its process technology, control systems, equipment and so will use the current international and domestic most advanced project is put into annual output will reach 2.5 billion yuan, profits of 860 million yuan. In addition, the "Samsung Chemical" will vigorously carry out the coal, methanol, urea downstream chemical product development, vigorously develop the fine chemicals, fine chemicals production value to reach 50% share of the final scale of the formation of a competitive fertilizer products, with the pillars of the status of other chemical products industrial pattern. Time, "Samsung chemical" will be the new Northern important modern coal chemical industry base.

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